1
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[music]

2
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[Jay]
<i>How do you construct</i>

3
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<i>a 1,400-foot office building</i>

4
00:00:08,508 --> 00:00:10,610
<i>that towers over
one of Manhattan's</i>

5
00:00:10,710 --> 00:00:12,746
<i>busiest train stations?</i>

6
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This massive excavation was two
feet from millions of commuters.

7
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[Jay] <i>How do you realize
an architect's vision</i>

8
00:00:20,487 --> 00:00:24,958
<i>for a wine museum that's all
dizzying curves?</i>

9
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[Corina] <i>It looks like a giant
decanter of delicious wine</i>

10
00:00:27,294 --> 00:00:28,929
just waiting to be tasted.

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[music]

12
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[Jay] <i>And what happens
when you set out to build</i>

13
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<i>a parking garage that's a work
of architectural beauty?</i>

14
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This is where we thought,
"Oh, my God, architects,

15
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I think they're gonna kill us."

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[music]

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[Jay] <i>This is the age
of the extraordinary.</i>

18
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[Dr. Agbedor]
<i>It's totally different</i>

19
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<i>from anything around it.</i>

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It's like a visitor
from another planet.

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[Jay] <i>Where ingenious engineers
have unleashed</i>

22
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<i>unchecked creativity.</i>

23
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<i>Now, their secrets are revealed</i>

24
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<i>as we discover
the amazing stories</i>

25
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<i>of their construction.</i>

26
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[Mat] <i>You look at this building</i>

27
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<i>and your brain
just screams at you,</i>

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"This building does not
make sense!"

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[Jay] <i>To try
and understand...</i>

30
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<i>...how did they build that.</i>

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When you think of the world's
greatest skyscrapers,

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chances are many of your
favorite, most iconic examples

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can be found in New York City.
And that isn't about to change,

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because with space
on Manhattan Island

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in increasingly short supply,

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it seems that now
more than ever,

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when it comes to building big
in the Big Apple,

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the only way is up, and up,
and up, and up.

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[music]

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[Jay]
<i>The Manhattan skyline</i>

41
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<i>is one of the most instantly
recognizable on the planet.</i>

42
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<i>And Midtown is home to some
of its best-loved buildings.</i>

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It's the heart of the world.

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From a structural engineer's
perspective, this is the place.

45
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[Jay] <i>The thought
of making it better</i>

46
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<i>is difficult to imagine.</i>

47
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<i>But in 2015,
work began on a tower</i>

48
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<i>that aimed to do just that.</i>

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[music]

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[Dr. Mabry] <i>It is breathtaking.</i>

51
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It tapers into the sky like
it's reaching for the stars.

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[Jay] <i>Building
the 1,400-foot-tall tower</i>

53
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<i>would mean surgically
excavating 60 feet down,</i>

54
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<i>right next to Grand Central.</i>

55
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Demolishing an entire city block
in New York City,

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Midtown Manhattan,
is not an easy task.

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[Jay] <i>At $3.3 billion,
it would be the most expensive</i>

58
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<i>office building
in America's history.</i>

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This wasn't just
a significant investment.

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This was an all-in bet
by this company.

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And there was no margin
for error.

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[Jay] <i>Five years
and 26,000 tons of steel later,</i>

63
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<i>this is One Vanderbilt.</i>

64
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<i>So, how did they build it?</i>

65
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<i>Completed in 1930,
and at 1,046 feet tall,</i>

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<i>the Chrysler Building became
the world's tallest building.</i>

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<i>That is, until a year later,
when it lost its crown</i>

68
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<i>to the 1,250-foot-tall
Empire State Building.</i>

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<i>Almost a century later,
Midtown Manhattan has one of</i>

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<i>the highest concentrations
of skyscrapers in the world</i>

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<i>and is home to some
of the biggest names</i>

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<i>in global business.</i>

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<i>But some of its office buildings
are showing their age.</i>

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Quite frankly, Midtown was
becoming a bit tired, a bit old.

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You know, the average
building age in Midtown

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was over 75 years old.

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[Jay] <i>Companies are beginning to
look</i>

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<i>for modern offices elsewhere.</i>

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[Marc] <i>We had to fight back.</i>

80
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We had to swing that pendulum
back in favor of Midtown,

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because that is where
Grand Central is.

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<i>That's where you have
the subway lines,</i>

83
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<i>the commuter transit hubs,
the busses.</i>

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[Jay] <i>Marc Holliday's vision is
for</i>

85
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<i>a cutting-edge tower
right next to Grand Central,</i>

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<i>which will replace an entire
block's worth of buildings.</i>

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<i>Securing the site takes 10 years
of negotiations with the city</i>

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<i>and some 200 tenants,</i>

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<i>and a commitment of
$220 million worth</i>

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<i>of public improvements
in and around the station,</i>

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<i>Now they need a design
that will do justice</i>

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<i>to the iconic neighborhood.</i>

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I wanted One Vanderbilt
to essentially be a modern

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interpretation of those
great historic buildings.

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[Jay] <i>He brings in architects
Kohn Pedersen Fox.</i>

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00:05:14,014 --> 00:05:17,584
[James] <i>You know, what we
arrived at was a tapered form.</i>

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And then we broke that
singular form into two,

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and then three and then four.

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There's almost the implication
of some appearance of infinity

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because of that tapering
to nothing.

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[Jay] <i>It's a striking,
beautiful design.</i>

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<i>Building it, though,
will be far from easy.</i>

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<i>First, the team will need
to excavate down 60 feet</i>

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<i>beside the station</i>

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<i>in one of the most
commuter-dense corners</i>

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<i>in the world.</i>

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<i>To create a foundation
strong enough</i>

108
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<i>to support the tower,
all 1,401 feet of it,</i>

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<i>they'll need to execute</i>

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<i>the biggest continuous concrete
pour in New York City's history.</i>

111
00:06:02,930 --> 00:06:06,700
<i>On a building of this scale,
time is money,</i>

112
00:06:06,800 --> 00:06:08,569
<i>so the construction crew
will need to find a way</i>

113
00:06:08,669 --> 00:06:12,239
<i>of getting the 26,000-ton
steel frame up</i>

114
00:06:12,339 --> 00:06:14,307
<i>as quickly as possible.</i>

115
00:06:16,543 --> 00:06:18,946
<i>While the engineers will have
to make sure that the structure</i>

116
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<i>can handle a dramatic cutout
at street level</i>

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<i>designed to open up views
to Grand Central.</i>

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<i>If they pull it off,
they will have created</i>

119
00:06:29,890 --> 00:06:34,327
<i>1.7 million square feet
of 21st century office space.</i>

120
00:06:36,096 --> 00:06:38,765
<i>And a new landmark for the city.</i>

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This, at the time, was the most
expensive commercial project

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00:06:44,237 --> 00:06:46,373
ever built in the United States.

123
00:06:46,473 --> 00:06:51,378
<i>And when you're dealing
in billions of dollars</i>

124
00:06:51,479 --> 00:06:55,115
<i>in one single investment,
you gotta make sure you deliver</i>

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00:06:55,249 --> 00:06:58,085
on time, on schedule.

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[Jay] <i>The $3.3 billion budget</i>

127
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<i>calls for the project
to be finished by October 2020.</i>

128
00:07:06,360 --> 00:07:09,496
<i>In early 2015,
the clock starts ticking.</i>

129
00:07:10,998 --> 00:07:14,834
<i>It takes 19 months to clear
a block's worth of buildings.</i>

130
00:07:15,969 --> 00:07:18,372
<i>Then, in the summer of 2016,</i>

131
00:07:18,505 --> 00:07:22,176
<i>the team prepares to start
excavating the foundations.</i>

132
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[music]

133
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<i>It's a massive challenge
and risks damaging</i>

134
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<i>surrounding buildings,
including Grand Central.</i>

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[music]

136
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How are we going to core
60 feet down into the ground

137
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to pour new foundation
on top of active railways

138
00:07:46,366 --> 00:07:49,837
when a party wall,
which was only a few feet thick,

139
00:07:49,937 --> 00:07:54,441
<i>separated this site
from millions of commuters?</i>

140
00:07:54,541 --> 00:07:56,777
<i>Any failure, we would be</i>

141
00:07:56,877 --> 00:08:00,914
sort of looking right into
the morning rush hour.

142
00:08:01,048 --> 00:08:03,784
The pressure to not destroy
one of New York's

143
00:08:03,917 --> 00:08:07,787
most iconic landmarks is huge.

144
00:08:09,022 --> 00:08:11,691
[Jay] <i>The team has to brace
the surrounding structures</i>

145
00:08:11,792 --> 00:08:15,262
<i>with specially built
piers and beams,</i>

146
00:08:15,362 --> 00:08:18,665
<i>then remove ton upon ton
of rock.</i>

147
00:08:20,734 --> 00:08:22,670
It would be great if they would
let us blast,

148
00:08:22,770 --> 00:08:24,337
<i>but they don't let you blast.</i>

149
00:08:24,404 --> 00:08:27,308
We would have to break apart
the rocks with hammers.

150
00:08:27,408 --> 00:08:31,077
<i>We had a large excavator
up at street level</i>

151
00:08:31,211 --> 00:08:34,682
that would reach down
and bucket the material out

152
00:08:34,782 --> 00:08:36,817
and load it into trucks.

153
00:08:36,917 --> 00:08:38,318
[Jay] <i>It takes 10 months.</i>

154
00:08:38,418 --> 00:08:42,089
<i>But by early 2017,
the job is done</i>

155
00:08:42,189 --> 00:08:44,525
<i>without damaging
the surrounding buildings</i>

156
00:08:44,625 --> 00:08:47,294
<i>or disrupting a single train.</i>

157
00:08:47,394 --> 00:08:51,431
[Marc] <i>They did an amazing,
immaculate, surgical job.</i>

158
00:08:51,531 --> 00:08:55,402
There were people commuting who
had no idea that two feet away,

159
00:08:55,503 --> 00:09:00,607
uh, these excavating machines
were drilling and removing rock.

160
00:09:00,707 --> 00:09:03,176
[Jay] <i>With the deadline
in just three years' time,</i>

161
00:09:03,276 --> 00:09:04,845
<i>the team moves on
to the challenge</i>

162
00:09:04,979 --> 00:09:07,314
<i>of constructing the foundations.</i>

163
00:09:07,447 --> 00:09:10,217
[Edward] <i>You can imagine
a 1,400-foot-tall building</i>

164
00:09:10,317 --> 00:09:13,320
with this many
million square feet,

165
00:09:13,453 --> 00:09:15,222
how much it weighs

166
00:09:15,322 --> 00:09:19,659
and how big the foundation
has to be.

167
00:09:19,759 --> 00:09:22,296
[Jay] <i>The plan is
to drill rock anchors</i>

168
00:09:22,396 --> 00:09:26,099
<i>connected to one another
with a huge slab</i>

169
00:09:26,199 --> 00:09:30,404
<i>100 feet wide and long,
9 and a half feet deep.</i>

170
00:09:30,470 --> 00:09:33,274
<i>It will be made from
4,200 cubic yards of concrete,</i>

171
00:09:33,374 --> 00:09:34,508
<i>and reinforced with</i>

172
00:09:34,641 --> 00:09:37,677
<i>a million pounds
of recycled steel.</i>

173
00:09:37,811 --> 00:09:41,782
<i>To maintain its strength,
400 truckloads of concrete</i>

174
00:09:41,882 --> 00:09:45,952
<i>will have to be poured nonstop.</i>

175
00:09:46,053 --> 00:09:50,324
Midtown is one of the busiest
business and tourist districts

176
00:09:50,424 --> 00:09:53,693
<i>in the entire world.
Space is extremely limited.</i>

177
00:09:53,827 --> 00:09:56,997
So the coordination of every
single construction vehicle

178
00:09:57,130 --> 00:10:00,534
had to be planned
with the utmost precision.

179
00:10:00,634 --> 00:10:03,470
[Jay] <i>On Friday,
February 3, 2017,</i>

180
00:10:03,603 --> 00:10:07,607
<i>selected traffic lanes
around the site are closed.</i>

181
00:10:07,708 --> 00:10:10,478
<i>They wait for the rush hour
to pass.</i>

182
00:10:10,611 --> 00:10:13,413
<i>The starting gun is fired.</i>

183
00:10:13,514 --> 00:10:15,849
<i>Then 40 trucks begin
feeding pumps</i>

184
00:10:15,949 --> 00:10:18,285
<i>stationed around the hole.</i>

185
00:10:18,385 --> 00:10:21,021
Each one of those concrete
trucks had to be unloaded

186
00:10:21,121 --> 00:10:23,657
within two hours
of leaving the plant.

187
00:10:23,790 --> 00:10:25,726
[Jay] <i>To make things
more complicated,</i>

188
00:10:25,826 --> 00:10:29,129
<i>the concrete is arriving from
four separate locations</i>

189
00:10:29,229 --> 00:10:30,430
<i>in the city.</i>

190
00:10:30,530 --> 00:10:31,698
[Brian] <i>After two hours,</i>

191
00:10:31,799 --> 00:10:33,667
<i>it can start to set
within the drum.</i>

192
00:10:36,637 --> 00:10:39,306
[Jay] <i>They can only hope
that traffic's in their favor.</i>

193
00:10:39,439 --> 00:10:41,908
[music]

194
00:10:46,247 --> 00:10:48,114
[Jay] <i>In Midtown Manhattan...</i>

195
00:10:52,052 --> 00:10:53,887
<i>...the concrete foundations
needed to support</i>

196
00:10:53,987 --> 00:10:58,525
<i>a huge new skyscraper
must be poured without stopping.</i>

197
00:11:00,126 --> 00:11:02,763
If you stop,
you create a joint,

198
00:11:02,863 --> 00:11:06,366
a real joint that you don't want
to have in the slab.

199
00:11:06,433 --> 00:11:10,237
[Jay] <i>To avoid this, the crews
are working round the clock.</i>

200
00:11:10,337 --> 00:11:15,309
We had 40 trucks,
over 400 loads of concrete.

201
00:11:15,409 --> 00:11:18,879
[Jay] <i>Twenty-seven hours
and a Herculean effort later,</i>

202
00:11:18,979 --> 00:11:21,381
<i>the biggest continuous
concrete pour</i>

203
00:11:21,482 --> 00:11:24,451
<i>in New York City history
is complete.</i>

204
00:11:24,551 --> 00:11:28,255
[music]

205
00:11:28,355 --> 00:11:31,525
<i>It's now summer 2017,
and with three years left</i>

206
00:11:31,625 --> 00:11:35,963
<i>to finish the job
work begins on the tower.</i>

207
00:11:36,096 --> 00:11:37,798
[Ellie] <i>When building
high-rise buildings,</i>

208
00:11:37,931 --> 00:11:39,800
construction engineers
will often start

209
00:11:39,934 --> 00:11:41,268
with a central core.

210
00:11:41,368 --> 00:11:46,073
This is the spine of the
building and gives it rigidity.

211
00:11:46,206 --> 00:11:48,575
[Jay] <i>The problem is,
building the concrete core</i>

212
00:11:48,709 --> 00:11:53,247
<i>requires a huge tower crane
that will block the other cranes</i>

213
00:11:53,380 --> 00:11:56,750
<i>on site until the core is
high enough.</i>

214
00:11:56,883 --> 00:11:59,119
<i>And that means work
on the steel frame</i>

215
00:11:59,219 --> 00:12:01,989
<i>will have to be put on hold.</i>

216
00:12:02,122 --> 00:12:04,959
[Marc] <i>Every month of delay
would cost this project</i>

217
00:12:05,059 --> 00:12:07,627
$20 million per month.

218
00:12:07,728 --> 00:12:12,098
If that's not enough incentive
to make sure that you get done

219
00:12:12,199 --> 00:12:15,135
not just on time,
but ahead of schedule,

220
00:12:15,235 --> 00:12:17,471
<i>then I don't know what is.</i>

221
00:12:17,571 --> 00:12:20,007
[Jay] <i>To speed things up,</i>

222
00:12:20,107 --> 00:12:22,976
<i>they decide to flip the process
on its head.</i>

223
00:12:24,378 --> 00:12:27,414
<i>First, the engineers design
an extra-strong steel frame</i>

224
00:12:27,514 --> 00:12:29,817
<i>that can support itself
for 12 stories</i>

225
00:12:29,950 --> 00:12:32,853
<i>without the concrete core.</i>

226
00:12:32,953 --> 00:12:36,356
To build it, they used two
ingenious self-climbing cranes

227
00:12:36,490 --> 00:12:38,492
<i>that essentially
raise themselves up</i>

228
00:12:38,592 --> 00:12:42,262
<i>on the steel structure
as each floor is created.</i>

229
00:12:42,362 --> 00:12:46,599
You have to spend more money
on steel to have the stability

230
00:12:46,700 --> 00:12:51,004
to have the tower cranes climb
up within the core themselves.

231
00:12:51,104 --> 00:12:53,507
[Jay] <i>The extra cost
is more than recovered</i>

232
00:12:53,640 --> 00:12:55,476
<i>by the steel-first approach,</i>

233
00:12:55,576 --> 00:12:58,412
<i>which shaves four months
off the schedule.</i>

234
00:12:58,478 --> 00:13:00,448
<i>The team quickly
follows behind,</i>

235
00:13:00,548 --> 00:13:02,516
<i>creating the central supporting</i>

236
00:13:02,616 --> 00:13:06,286
<i>concrete core
and pouring the concrete floors.</i>

237
00:13:07,688 --> 00:13:09,056
Once we have concrete
on metal deck,

238
00:13:09,156 --> 00:13:10,424
we can start getting ready

239
00:13:10,557 --> 00:13:13,727
<i>to enclose the building
to get us watertight.</i>

240
00:13:13,827 --> 00:13:15,562
[Jay] <i>Meanwhile,
the engineers embrace</i>

241
00:13:15,662 --> 00:13:17,965
<i>their next challenge.</i>

242
00:13:18,065 --> 00:13:20,000
<i>At the fifth floor,
the architects want</i>

243
00:13:20,100 --> 00:13:22,402
<i>to cut away a section
of the building</i>

244
00:13:22,536 --> 00:13:24,571
<i>to open up the view
from the street</i>

245
00:13:24,671 --> 00:13:27,241
<i>to its historic neighbor.</i>

246
00:13:27,374 --> 00:13:31,178
One of the goals of the design
of the building is to honor,

247
00:13:31,278 --> 00:13:34,215
and respect, and celebrate
Grand Central Terminal.

248
00:13:34,348 --> 00:13:35,582
It's a well-loved building.

249
00:13:35,716 --> 00:13:38,385
<i>It's one of the greats
of our city.</i>

250
00:13:38,485 --> 00:13:40,955
[Jay] <i>The problem is that
the design leaves a corner</i>

251
00:13:41,055 --> 00:13:44,190
<i>of the vast building
hanging in mid-air.</i>

252
00:13:45,859 --> 00:13:48,729
<i>The team need to find a way
to transfer the forces generated</i>

253
00:13:48,863 --> 00:13:51,264
<i>by the huge tower
safely into the ground.</i>

254
00:13:53,600 --> 00:13:55,802
They use something called
transfer trusses.

255
00:13:55,902 --> 00:13:57,237
<i>These are essentially</i>

256
00:13:57,337 --> 00:13:59,740
<i>zig-zagging pieces of steel
joined together</i>

257
00:13:59,840 --> 00:14:02,376
<i>that transfer the weight
from one column on the outside</i>

258
00:14:02,476 --> 00:14:06,647
<i>of the building
to another further back.</i>

259
00:14:06,781 --> 00:14:08,382
[Jay] <i>On a building
of this scale,</i>

260
00:14:08,482 --> 00:14:10,251
<i>they have to be strong
and stiff enough</i>

261
00:14:10,317 --> 00:14:14,088
<i>not to flex under
the enormous weight.</i>

262
00:14:14,154 --> 00:14:16,790
The deeper you make it,
the stronger it is

263
00:14:16,890 --> 00:14:21,028
and the stiffer it is.
And they're floor-to-floor deep.

264
00:14:21,128 --> 00:14:24,131
[Jay] <i>To make them,
huge pieces of steel</i>

265
00:14:24,264 --> 00:14:27,501
<i>weighing as much as 22 tons
and up to 30 feet long</i>

266
00:14:27,634 --> 00:14:31,805
<i>and 3 feet wide
are specially prefabricated</i>

267
00:14:31,905 --> 00:14:35,041
<i>before being put together
on site.</i>

268
00:14:35,142 --> 00:14:38,979
<i>Now the rest of the tower
can begin to rise to the sky.</i>

269
00:14:41,381 --> 00:14:42,983
<i>Taking inspiration
from Grand Central's</i>

270
00:14:43,117 --> 00:14:44,685
<i>Oyster Bar ceiling,</i>

271
00:14:44,785 --> 00:14:47,053
<i>its clad in
glass and terracotta panels</i>

272
00:14:47,153 --> 00:14:51,825
<i>are as energy efficient
as they are beautiful.</i>

273
00:14:55,496 --> 00:14:58,198
<i>Thanks to the steel-first
construction method,</i>

274
00:14:58,299 --> 00:15:00,200
<i>by September 2019,</i>

275
00:15:00,300 --> 00:15:03,770
<i>they're ready for
the building's crowning glory.</i>

276
00:15:03,870 --> 00:15:06,606
<i>A 128-foot-tall spire,</i>

277
00:15:06,706 --> 00:15:12,045
<i>which has to be hoisted
1,314 feet into the air.</i>

278
00:15:12,179 --> 00:15:14,214
[James] <i>It's actually
a very big piece of building.</i>

279
00:15:14,314 --> 00:15:18,519
It weighs more than, you know,
30 houses put together.

280
00:15:18,619 --> 00:15:21,755
[Jay]
<i>On September 18, 2019,</i>

281
00:15:21,855 --> 00:15:25,525
<i>a crew wait on the top floor
to install it.</i>

282
00:15:25,659 --> 00:15:29,397
The signalman gives the
all clear.

283
00:15:29,497 --> 00:15:31,198
<i>Slowly the load is brought
all the way up</i>

284
00:15:31,298 --> 00:15:34,668
to the top of the building.

285
00:15:34,769 --> 00:15:39,339
<i>The crane operator swings
the load over into the position.</i>

286
00:15:39,472 --> 00:15:41,541
They start putting
some bolts in.

287
00:15:41,641 --> 00:15:44,945
They detach it from the crane.

288
00:15:45,045 --> 00:15:47,781
<i>The spire's complete.</i>

289
00:15:47,881 --> 00:15:51,886
It was just the moment to me
that signified we were there.

290
00:15:51,986 --> 00:15:53,720
We were all the way at the top.

291
00:15:53,854 --> 00:15:55,989
It was kind of a piece
of urban theater.

292
00:15:56,089 --> 00:15:58,358
You'll never forget it.

293
00:15:58,458 --> 00:16:01,028
[music]

294
00:16:01,128 --> 00:16:02,863
[Jay] <i>In September 2020,</i>

295
00:16:02,929 --> 00:16:07,401
<i>what's then the most expensive
office building in New York City</i>

296
00:16:07,501 --> 00:16:08,736
<i>stands complete.</i>

297
00:16:09,637 --> 00:16:11,605
<i>Incredibly, despite
the challenges of building</i>

298
00:16:11,739 --> 00:16:13,607
<i>through the COVID-19 pandemic,</i>

299
00:16:13,707 --> 00:16:17,277
<i>the team finishes
one month early.</i>

300
00:16:18,512 --> 00:16:21,582
It's the greatest achievement
this company has ever

301
00:16:21,682 --> 00:16:26,920
been party to, and we're
proud of it every single day.

302
00:16:27,688 --> 00:16:30,590
[Jay] <i>Four years later,
it's flying in the face</i>

303
00:16:30,690 --> 00:16:31,959
<i>of a challenging market,</i>

304
00:16:32,059 --> 00:16:36,897
<i>with 99% of the offices
occupied.</i>

305
00:16:36,997 --> 00:16:38,866
<i>And for the price of a ticket,</i>

306
00:16:38,966 --> 00:16:43,937
<i>anyone can enjoy the view
from the 91st floor.</i>

307
00:16:44,037 --> 00:16:47,374
I think that One Vanderbilt
is this generation's

308
00:16:47,474 --> 00:16:48,909
Empire State Building.

309
00:16:49,042 --> 00:16:51,512
[music]

310
00:16:51,612 --> 00:16:54,047
[Jay] <i>Thanks to its use
of recycled materials,</i>

311
00:16:54,148 --> 00:16:57,918
<i>energy-efficient lighting,
and high-performance glazing,</i>

312
00:16:58,018 --> 00:17:01,555
<i>the building is at the forefront
of sustainability.</i>

313
00:17:03,457 --> 00:17:06,193
<i>Even while its delicate
terracotta cladding</i>

314
00:17:06,293 --> 00:17:09,563
<i>and dramatic spire
honor the past.</i>

315
00:17:09,663 --> 00:17:12,733
[music]

316
00:17:12,833 --> 00:17:15,903
The Vanderbilt project
is the kind of experience

317
00:17:16,003 --> 00:17:20,741
I'll never have again,
and one that connects me to

318
00:17:20,841 --> 00:17:23,343
<i>New York City.</i>

319
00:17:24,611 --> 00:17:27,214
One Vanderbilt is
one of the stars in my crown,

320
00:17:27,314 --> 00:17:29,083
I guess you could say.
How is that?

321
00:17:29,149 --> 00:17:33,486
[music]

322
00:17:36,122 --> 00:17:42,095
[music]

323
00:17:46,466 --> 00:17:48,635
It goes without saying
that the best wine in the world

324
00:17:48,735 --> 00:17:50,671
does not come in a box.

325
00:17:50,771 --> 00:17:52,005
So when the French city
of Bordeaux

326
00:17:52,105 --> 00:17:54,642
wanted to build the best
wine museum in the world,

327
00:17:54,742 --> 00:17:56,576
they weren't going to put that
in a box either.

328
00:17:56,677 --> 00:17:59,213
Oh, no,
I'm getting iridescent aluminum.

329
00:17:59,313 --> 00:18:01,749
I'm getting printed glass.

330
00:18:01,849 --> 00:18:04,418
I'm getting a sparkling building
that's seriously

331
00:18:04,518 --> 00:18:05,719
worth celebrating.

332
00:18:05,852 --> 00:18:07,388
Cheers.

333
00:18:07,521 --> 00:18:09,890
[music]

334
00:18:09,990 --> 00:18:12,259
[Jay] <i>If you love wine,
likelihood is</i>

335
00:18:12,359 --> 00:18:16,196
<i>you've heard of Bordeaux
in southwest France.</i>

336
00:18:17,197 --> 00:18:21,735
<i>But these days, it's also famous
for an intoxicating museum.</i>

337
00:18:21,835 --> 00:18:27,074
[music]

338
00:18:27,174 --> 00:18:29,209
[Corina] <i>It looks like a
giant decanter of delicious wine</i>

339
00:18:29,343 --> 00:18:31,978
just waiting to be tasted.

340
00:18:32,079 --> 00:18:36,750
[Jay] <i>A swirling, curving,
150,000-square-foot building.</i>

341
00:18:38,819 --> 00:18:41,588
[speaking French]

342
00:18:45,626 --> 00:18:49,396
[Jay] <i>Creating the curves
tested its engineers.</i>

343
00:18:49,496 --> 00:18:51,398
[music]

344
00:18:51,532 --> 00:18:55,135
[speaking French]

345
00:18:55,235 --> 00:18:56,971
[Jay] <i>And forced
its builders to climb</i>

346
00:18:57,071 --> 00:18:58,572
<i>to new heights.</i>

347
00:18:58,705 --> 00:19:00,441
<i>Literally.</i>

348
00:19:01,408 --> 00:19:06,914
Imagine dangling from a harness
at 165 feet trying to put these

349
00:19:07,014 --> 00:19:10,584
delicate glass panels
onto the building.

350
00:19:10,684 --> 00:19:15,589
[Jay] <i>This is Cité du Vin--
the City of Wine.</i>

351
00:19:15,689 --> 00:19:19,526
<i>It took three years
and $47 million to create.</i>

352
00:19:20,761 --> 00:19:22,996
<i>So how did they build it?</i>

353
00:19:23,096 --> 00:19:26,633
[music]

354
00:19:31,739 --> 00:19:34,108
[Jay] <i>It's 2008,
and the city of Bordeaux</i>

355
00:19:34,174 --> 00:19:37,377
<i>in southwest France
has a big problem.</i>

356
00:19:39,179 --> 00:19:41,549
<i>Despite the world famous wines</i>

357
00:19:41,649 --> 00:19:43,851
<i>produced in the surrounding
countryside,</i>

358
00:19:43,951 --> 00:19:47,854
<i>with no central attraction
to pull in wine lovers,</i>

359
00:19:47,954 --> 00:19:51,958
<i>the city itself is not
attracting as many tourists</i>

360
00:19:52,058 --> 00:19:53,861
<i>as it wants.</i>

361
00:19:53,961 --> 00:19:57,831
[speaking French]

362
00:20:10,377 --> 00:20:12,913
[Jay] <i>The city decides
it needs a new museum</i>

363
00:20:13,014 --> 00:20:15,315
<i>dedicated to wine.</i>

364
00:20:16,984 --> 00:20:19,986
<i>Its ambition goes beyond
celebrating the local industry</i>

365
00:20:20,087 --> 00:20:25,325
<i>to tell the story of wine's role
over the last 8,000 years.</i>

366
00:20:34,368 --> 00:20:39,006
[Jay] <i>Such a grand ambition
requires a building to match.</i>

367
00:20:39,106 --> 00:20:43,177
<i>Architect Anouk Legendre takes
a research trip to Bordeaux,</i>

368
00:20:43,277 --> 00:20:47,881
<i>where she tastes a wine so good,
it helps inspire the design.</i>

369
00:21:05,966 --> 00:21:07,801
[Jay] <i>Anouk and the team
come up with a building</i>

370
00:21:07,901 --> 00:21:12,906
<i>that swirls and curves like the
wine being aerated in the glass</i>

371
00:21:13,006 --> 00:21:16,643
<i>before rising up
into a dramatic tower.</i>

372
00:21:17,544 --> 00:21:19,146
<i>But its complex shape
gives the engineers</i>

373
00:21:19,246 --> 00:21:20,881
<i>a daunting set of challenges
to overcome.</i>

374
00:21:22,349 --> 00:21:25,819
<i>They'll start by building
foundations and a concrete core</i>

375
00:21:25,953 --> 00:21:30,390
<i>to support the floors
and form the spine of the tower.</i>

376
00:21:30,490 --> 00:21:33,860
<i>It will climb 165 feet.</i>

377
00:21:33,960 --> 00:21:36,963
<i>But then things
get really tricky.</i>

378
00:21:37,064 --> 00:21:39,366
<i>To create the unique
curving form,</i>

379
00:21:39,466 --> 00:21:42,636
<i>they'll need to design and build
a complex superstructure</i>

380
00:21:42,769 --> 00:21:45,772
<i>from 600 individual pieces.</i>

381
00:21:45,905 --> 00:21:48,909
<i>Then they'll have to wrap it
in a waterproof membrane</i>

382
00:21:49,009 --> 00:21:51,445
<i>before embarking
on the huge challenge</i>

383
00:21:51,545 --> 00:21:54,715
<i>of cladding the bulbous,
swirling shape</i>

384
00:21:54,815 --> 00:21:57,117
<i>in sheets of aluminum and glass.</i>

385
00:21:57,217 --> 00:22:00,354
<i>It will be a task like none
the team has ever faced.</i>

386
00:22:00,487 --> 00:22:02,789
[music]

387
00:22:09,463 --> 00:22:12,832
[Jay] <i>Work begins
in January 2014.</i>

388
00:22:15,002 --> 00:22:18,105
<i>The team lays the foundation,
then start to build upwards</i>

389
00:22:18,205 --> 00:22:22,009
<i>using concrete columns
and floor slabs.</i>

390
00:22:22,109 --> 00:22:26,380
<i>So far, so straightforward,
but now they have to figure out</i>

391
00:22:26,480 --> 00:22:29,016
<i>how to create the building's
undulating form</i>

392
00:22:29,116 --> 00:22:31,551
<i>around this concrete core.</i>

393
00:22:31,685 --> 00:22:33,187
<i>The architect's idea</i>

394
00:22:33,287 --> 00:22:37,090
<i>is to create a vast, curved
structural frame to sit on top.</i>

395
00:22:44,865 --> 00:22:47,367
[Jay] <i>Simple in principle,
but the irregular shape</i>

396
00:22:47,467 --> 00:22:52,373
<i>of the frame means it's made up
of 600 individual curved pieces,</i>

397
00:22:52,473 --> 00:22:56,042
<i>no two alike.
Making them won't be easy.</i>

398
00:22:57,144 --> 00:22:59,880
Curves are so much harder
to build than straight lines.

399
00:23:00,013 --> 00:23:03,483
They take more skill,
more time, and more money.

400
00:23:04,985 --> 00:23:07,188
[Jay] <i>Building a frame
as complicated as this</i>

401
00:23:07,288 --> 00:23:11,625
<i>from steel would be
astronomically expensive.</i>

402
00:23:11,725 --> 00:23:14,427
<i>So the team looks to a material
that's even stronger,</i>

403
00:23:14,527 --> 00:23:18,565
<i>but also
a fraction of the price.</i>

404
00:23:18,632 --> 00:23:20,968
[Corina] <i>Glue-laminated timber
is made up of layers of wood</i>

405
00:23:21,068 --> 00:23:23,570
all glued up on top
of one another.

406
00:23:24,938 --> 00:23:27,040
[Jay] <i>The layers make it
exceptionally strong,</i>

407
00:23:27,140 --> 00:23:29,309
<i>but also lightweight.</i>

408
00:23:29,977 --> 00:23:32,579
[speaking French]

409
00:23:40,120 --> 00:23:44,324
[Jay] <i>Glulam is sustainable
and versatile.</i>

410
00:23:44,458 --> 00:23:46,026
<i>You can create
much longer lengths</i>

411
00:23:46,126 --> 00:23:48,295
<i>than with standard timber,</i>

412
00:23:49,229 --> 00:23:52,232
<i>and it can be transformed
into almost any shape</i>

413
00:23:52,332 --> 00:23:53,567
<i>thanks to technology</i>

414
00:23:53,667 --> 00:23:56,770
<i>which is quite literally
cutting edge.</i>

415
00:23:56,903 --> 00:23:59,072
[music]

416
00:23:59,172 --> 00:24:01,241
[Corina] <i>Computer-controlled
mills are a high-tech way</i>

417
00:24:01,342 --> 00:24:02,442
<i>of cutting timber.</i>

418
00:24:02,543 --> 00:24:05,412
You can program the shape
that you want,

419
00:24:05,512 --> 00:24:07,614
and the machine does the work.

420
00:24:07,714 --> 00:24:10,617
[Jay] <i>The cutting machine's
set to work creating the arches,</i>

421
00:24:10,717 --> 00:24:15,622
<i>each up to 100 feet wide,
uses 42,000 cubic feet</i>

422
00:24:15,722 --> 00:24:18,892
<i>of glue-laminated French spruce
and Douglas fir,</i>

423
00:24:19,026 --> 00:24:20,694
<i>all of it renewable.</i>

424
00:24:21,461 --> 00:24:23,931
<i>Now, the arches can be
transported to the site,</i>

425
00:24:24,031 --> 00:24:27,368
<i>where, like the ribs
of an enormous whale,</i>

426
00:24:27,468 --> 00:24:29,536
<i>the structure takes shape.</i>

427
00:24:31,238 --> 00:24:34,174
<i>Finally all 600 pieces
are assembled.</i>

428
00:24:34,307 --> 00:24:36,343
[music]

429
00:24:43,917 --> 00:24:46,187
[Jay] <i>The team now
has its next big challenge</i>

430
00:24:46,287 --> 00:24:49,023
<i>to grapple with.</i>

431
00:24:49,123 --> 00:24:51,524
<i>To create a shimmering liquid
effect,</i>

432
00:24:51,658 --> 00:24:54,227
<i>the architect wants to clad
the lower part of the building</i>

433
00:24:54,327 --> 00:24:56,797
<i>in shining aluminum,
which morphs</i>

434
00:24:56,897 --> 00:24:59,967
<i>into golden glass panels
on the tower.</i>

435
00:25:00,067 --> 00:25:01,768
<i>It's inspired by
the colors of the river,</i>

436
00:25:01,868 --> 00:25:04,571
<i>the sky and the surrounding
buildings.</i>

437
00:25:12,245 --> 00:25:14,948
[Jay] <i>Installing the facade
won't be easy, though.</i>

438
00:25:15,048 --> 00:25:17,517
<i>The awkward,
bulbous shape of the building</i>

439
00:25:17,617 --> 00:25:20,487
<i>makes access difficult.</i>

440
00:25:21,021 --> 00:25:24,491
[speaking French]

441
00:25:36,804 --> 00:25:38,772
[Jay] <i>To solve the problem,
the team calls in</i>

442
00:25:38,906 --> 00:25:40,774
<i>specialist workers.</i>

443
00:25:55,088 --> 00:25:56,623
[Jay] <i>They first
seal the building</i>

444
00:25:56,723 --> 00:25:58,792
<i>with a waterproof membrane.</i>

445
00:26:00,961 --> 00:26:03,863
<i>Now they must add the fixings
for the cladding.</i>

446
00:26:03,997 --> 00:26:06,566
<i>These have to be strong enough
to cope with high winds</i>

447
00:26:06,666 --> 00:26:08,768
<i>in the exposed
riverside setting.</i>

448
00:26:18,378 --> 00:26:20,514
[Jay] <i>But securing
the glass without spoiling</i>

449
00:26:20,614 --> 00:26:23,216
<i>the building's sleek look
is a tall order.</i>

450
00:26:27,020 --> 00:26:28,989
[music]

451
00:26:29,089 --> 00:26:32,426
[Jay] <i>In Bordeaux,
southwest France,</i>

452
00:26:32,526 --> 00:26:34,161
<i>the team behind
a new wine museum</i>

453
00:26:34,228 --> 00:26:35,362
<i>must find a way</i>

454
00:26:35,463 --> 00:26:37,098
<i>to fix glass panels
to the building</i>

455
00:26:37,231 --> 00:26:39,966
<i>without compromising
the architect's vision.</i>

456
00:26:52,413 --> 00:26:56,049
[Jay] <i>The elegant solution
is a specially designed system</i>

457
00:26:56,183 --> 00:26:58,251
<i>which holds the glass
at either side,</i>

458
00:26:58,385 --> 00:27:01,421
<i>but not at the top or bottom.</i>

459
00:27:01,522 --> 00:27:05,425
<i>It leaves each panel free
to move in response to the wind,</i>

460
00:27:05,526 --> 00:27:09,329
<i>without transferring any force
to the neighboring panes.</i>

461
00:27:10,430 --> 00:27:12,465
[music]

462
00:27:19,774 --> 00:27:22,442
[Jay] <i>First,
the aluminum goes in.</i>

463
00:27:22,542 --> 00:27:25,145
<i>Then comes the most
challenging part--</i>

464
00:27:25,279 --> 00:27:29,116
<i>installing 980 pieces of glass.</i>

465
00:27:29,216 --> 00:27:32,052
[music]

466
00:27:32,152 --> 00:27:33,954
<i>Each has been
specially screen printed</i>

467
00:27:34,054 --> 00:27:36,056
<i>with an intricate design,</i>

468
00:27:36,157 --> 00:27:38,826
<i>and each fits
only in the position</i>

469
00:27:38,959 --> 00:27:40,860
<i>it's being designed for.</i>

470
00:27:46,400 --> 00:27:47,935
[Jay] <i>By December 2015,</i>

471
00:27:48,035 --> 00:27:50,637
<i>after four months of
working around the clock,</i>

472
00:27:50,771 --> 00:27:54,040
<i>it's time for
the moment of truth.</i>

473
00:27:54,140 --> 00:27:57,110
<i>Now, though, it's not just
the complex puzzle</i>

474
00:27:57,210 --> 00:27:59,779
<i>they have to worry about,
but the weather, too.</i>

475
00:28:18,498 --> 00:28:20,067
[Jay] <i>All eyes are
on the workers</i>

476
00:28:20,167 --> 00:28:22,069
<i>as they lift the final piece
into place.</i>

477
00:28:22,169 --> 00:28:24,738
[music]

478
00:28:32,813 --> 00:28:35,983
[music]

479
00:28:36,083 --> 00:28:37,517
[Jay] <i>In June 2016,</i>

480
00:28:37,617 --> 00:28:40,587
<i>the museum finally
opens to the public.</i>

481
00:28:42,289 --> 00:28:46,059
<i>The swirling, curving facade
glitters in the Bordeaux sun,</i>

482
00:28:46,192 --> 00:28:49,496
<i>reflecting the waters
of the River Garonne.</i>

483
00:28:57,637 --> 00:29:00,441
[music]

484
00:29:00,541 --> 00:29:02,943
[Jay] <i>Inside,
the exposed timber ribs</i>

485
00:29:03,076 --> 00:29:04,578
<i>of the structural frame,</i>

486
00:29:04,678 --> 00:29:06,847
<i>reminiscent of the inside
of a ship</i>

487
00:29:06,947 --> 00:29:09,350
<i>or maybe a wine barrel,</i>

488
00:29:09,450 --> 00:29:13,354
<i>cradle 32,000 square feet
of exhibition space.</i>

489
00:29:13,454 --> 00:29:16,857
<i>It attracts over
390,000 visitors a year</i>

490
00:29:16,957 --> 00:29:18,592
<i>from all over the world.</i>

491
00:29:18,725 --> 00:29:19,826
[music]

492
00:29:30,570 --> 00:29:34,441
[Jay] <i>Inside, the glulam frame
that made the building possible</i>

493
00:29:34,575 --> 00:29:36,943
<i>is reminiscent of a wine barrel.</i>

494
00:29:37,043 --> 00:29:41,581
<i>It cradles 32,000 square feet
of exhibition space.</i>

495
00:29:54,361 --> 00:30:01,668
[music]

496
00:30:04,872 --> 00:30:06,107
Asked to put together a list

497
00:30:06,207 --> 00:30:08,909
of the most stunning buildings
in the world,

498
00:30:09,009 --> 00:30:11,578
chances are it won't include
a parking garage.

499
00:30:11,678 --> 00:30:14,248
Well, that's about to change,
because down in Miami,

500
00:30:14,348 --> 00:30:16,349
there's a seven-story beauty
that not only has room

501
00:30:16,449 --> 00:30:17,751
for 300 cars,

502
00:30:17,852 --> 00:30:20,120
it also has its own shops,
restaurants,

503
00:30:20,220 --> 00:30:23,590
and a penthouse apartment
with views to die for.

504
00:30:23,723 --> 00:30:25,992
Parking has never looked
this good.

505
00:30:26,092 --> 00:30:27,694
[music]

506
00:30:27,794 --> 00:30:29,630
[Jay] <i>What do you get when you
take a developer</i>

507
00:30:29,763 --> 00:30:32,399
<i>determined to make his mark,</i>

508
00:30:32,499 --> 00:30:37,171
<i>architects with a reputation
for building the unusual,</i>

509
00:30:37,271 --> 00:30:39,173
<i>and the worldwide city problem</i>

510
00:30:39,273 --> 00:30:42,075
<i>of too many cars
and nowhere to put them?</i>

511
00:30:42,175 --> 00:30:47,814
[music]

512
00:30:49,650 --> 00:30:53,120
<i>A parking garage
that's all fine lines,</i>

513
00:30:53,254 --> 00:30:57,991
<i>delicate angles,
and dramatic views.</i>

514
00:30:59,526 --> 00:31:01,461
The building is incredible.

515
00:31:01,561 --> 00:31:03,997
It's possibly the most
extravagant parking garage

516
00:31:04,131 --> 00:31:06,366
I've ever seen.

517
00:31:06,466 --> 00:31:08,035
[Jay]
<i>It's so beautiful,</i>

518
00:31:08,135 --> 00:31:10,804
<i>the developer decides to build
himself a penthouse apartment</i>

519
00:31:10,904 --> 00:31:12,939
<i>on top of it.</i>

520
00:31:13,039 --> 00:31:15,509
<i>But making this fragile
house of cards stand up</i>

521
00:31:15,609 --> 00:31:18,245
<i>was a feat of engineering.</i>

522
00:31:18,345 --> 00:31:21,649
I would say this is the most
challenging project

523
00:31:21,749 --> 00:31:24,351
that I've done.

524
00:31:24,485 --> 00:31:25,986
[Jay] <i>It took three years of
planning</i>

525
00:31:26,086 --> 00:31:29,756
<i>and $65 million to create.</i>

526
00:31:29,856 --> 00:31:31,658
<i>So how do they build it?</i>

527
00:31:31,758 --> 00:31:36,864
[music]

528
00:31:36,964 --> 00:31:40,167
<i>In the early 20th century,
the island of Miami Beach</i>

529
00:31:40,267 --> 00:31:43,571
was <i>a largely undeveloped
mangrove swamp.</i>

530
00:31:43,671 --> 00:31:47,607
<i>Then in the 1920s,
auto parts mogul Carl Fisher</i>

531
00:31:47,708 --> 00:31:52,579
<i>spotted its potential as a
resort for the rich and famous,</i>

532
00:31:52,646 --> 00:31:56,683
<i>kickstarting its transformation
into a glamorous destination</i>

533
00:31:56,816 --> 00:31:59,986
<i>known for its striking
Art Deco architecture.</i>

534
00:32:00,086 --> 00:32:02,522
[music]

535
00:32:02,623 --> 00:32:05,158
[Jay] <i>Greater Miami
and Miami Beach</i>

536
00:32:05,225 --> 00:32:09,429
<i>now attract about 24 million
tourists each year,</i>

537
00:32:09,563 --> 00:32:12,066
<i>swelling the local population,</i>

538
00:32:12,166 --> 00:32:15,569
<i>and having a big impact
on the streets.</i>

539
00:32:16,503 --> 00:32:19,373
[music]

540
00:32:19,473 --> 00:32:23,410
Somebody is upset.
That's a parking issue.

541
00:32:23,911 --> 00:32:27,381
Frustrated people trying
to park.

542
00:32:27,948 --> 00:32:30,584
You can't get around Miami
without a car,

543
00:32:30,684 --> 00:32:33,353
so everyone has a car,
and then you add tourism

544
00:32:33,453 --> 00:32:36,257
<i>to the mix and you've got
a situation where</i>

545
00:32:36,357 --> 00:32:41,895
parking becomes nearly
impossible.

546
00:32:41,995 --> 00:32:43,664
[Jay] <i>So when developer
Robert Wennett</i>

547
00:32:43,764 --> 00:32:46,634
<i>snaps up a plot of land
on Miami Beach,</i>

548
00:32:46,734 --> 00:32:50,471
<i>he sees it as the perfect place
for a parking garage.</i>

549
00:32:50,537 --> 00:32:54,908
<i>But to do it justice, he decides
to create something unexpected.</i>

550
00:32:55,008 --> 00:32:57,210
Parking is like a warehouse
for cars.

551
00:32:57,344 --> 00:33:00,114
<i>How do I make parking
super interesting?</i>

552
00:33:00,214 --> 00:33:02,549
And that was really
the architectural brief

553
00:33:02,649 --> 00:33:04,785
that I started out with.

554
00:33:04,885 --> 00:33:07,388
[Jay] <i>Then, as Wennett
gets to know the site,</i>

555
00:33:07,488 --> 00:33:10,591
<i>his vision becomes even bolder.</i>

556
00:33:10,691 --> 00:33:12,326
[Robert] <i>When I went
to the project, I thought,</i>

557
00:33:12,426 --> 00:33:14,495
"Wow, this is the most
spectacular view

558
00:33:14,595 --> 00:33:16,664
I've ever seen in the city."

559
00:33:16,764 --> 00:33:19,199
<i>So I thought, "Well, this would
be an incredible project</i>

560
00:33:19,299 --> 00:33:22,602
to put my house on top of the--
on top of the garage."

561
00:33:22,702 --> 00:33:25,605
[music]

562
00:33:25,739 --> 00:33:27,641
[Jay] <i>To help realize his
vision,</i>

563
00:33:27,774 --> 00:33:31,812
<i>Wennett looks 4,800 miles away
to Switzerland,</i>

564
00:33:31,946 --> 00:33:34,281
<i>home to Herzog and de Meuron,</i>

565
00:33:34,381 --> 00:33:38,919
<i>the architects responsible for
the Beijing Olympic Stadium</i>

566
00:33:39,019 --> 00:33:41,188
<i>and the Jenga Tower in New York.</i>

567
00:33:41,288 --> 00:33:43,657
<i>They relish the challenge.</i>

568
00:33:43,757 --> 00:33:45,526
It's parking.
It's about movement.

569
00:33:45,626 --> 00:33:47,728
You have technical requirements
for spaces,

570
00:33:47,828 --> 00:33:49,896
but not that much else,

571
00:33:49,996 --> 00:33:53,500
so we were allowed to really
be experimental.

572
00:33:53,600 --> 00:33:55,602
[music]

573
00:33:55,702 --> 00:33:57,805
[Jay] <i>That might be something of
an understatement,</i>

574
00:33:57,938 --> 00:34:01,341
<i>because while it will have space
for 300 cars,</i>

575
00:34:01,442 --> 00:34:03,944
<i>the design's similarities
with your average parking garage</i>

576
00:34:04,044 --> 00:34:06,780
<i>stop there.</i>

577
00:34:06,880 --> 00:34:08,682
<i>First, they need
to create foundations</i>

578
00:34:08,782 --> 00:34:12,853
<i>to support the garage
on what is a former swamp.</i>

579
00:34:12,987 --> 00:34:16,023
<i>Next, the seven super thin
concrete floors</i>

580
00:34:16,156 --> 00:34:19,193
<i>will need to be strong enough
to carry the cars,</i>

581
00:34:19,293 --> 00:34:22,730
<i>tough enough to survive
Miami's corrosive climate,</i>

582
00:34:22,830 --> 00:34:26,467
<i>and beautiful enough to fulfill
the architect's vision.</i>

583
00:34:26,567 --> 00:34:28,502
<i>Somehow, the slender,
sloping columns</i>

584
00:34:28,602 --> 00:34:31,605
<i>will have to hold up
the floors above.</i>

585
00:34:32,506 --> 00:34:35,642
<i>On top, they'll add
almost 6,500 square feet</i>

586
00:34:35,742 --> 00:34:37,210
<i>of incredible penthouse,</i>

587
00:34:37,344 --> 00:34:41,348
<i>complete with
a garden and a pool.</i>

588
00:34:41,482 --> 00:34:43,550
<i>Creating this beautiful,
precarious-looking</i>

589
00:34:43,650 --> 00:34:48,088
<i>house of cards will be
a serious test for the team.</i>

590
00:34:50,090 --> 00:34:54,995
When we first saw the design,
we see these thin slabs,

591
00:34:55,062 --> 00:34:59,499
<i>long cantilevers,
columns which were going</i>

592
00:34:59,599 --> 00:35:01,368
<i>in different directions.</i>

593
00:35:01,468 --> 00:35:05,205
And our original thought was,

594
00:35:05,305 --> 00:35:09,510
"Okay, this is going to be
a tough one."

595
00:35:09,610 --> 00:35:12,880
[Jay] <i>It's now 2008, and
before they even break ground,</i>

596
00:35:12,980 --> 00:35:15,116
<i>the whole project
gets even tougher.</i>

597
00:35:15,249 --> 00:35:17,918
[phones ringing]
[people shouting]

598
00:35:19,352 --> 00:35:22,656
[Jay] <i>When the world is gripped
by a financial crisis.</i>

599
00:35:22,789 --> 00:35:25,892
Miami is one of the cities
that was most impacted

600
00:35:25,959 --> 00:35:27,661
by the financial crash,
and there were foreclosures

601
00:35:27,795 --> 00:35:29,596
all over the place.

602
00:35:29,696 --> 00:35:34,068
You know, it was this place,
this feeling of-of uncertainty

603
00:35:34,168 --> 00:35:37,871
about what the future held
for the city.

604
00:35:37,938 --> 00:35:39,306
[Jay] <i>Developer
Robert Wennett</i>

605
00:35:39,439 --> 00:35:42,376
<i>has already committed millions
to the project.</i>

606
00:35:42,476 --> 00:35:44,778
<i>Now the stakes are even higher.</i>

607
00:35:44,911 --> 00:35:46,647
[Robert] <i>There's no construction
whatsoever going on.</i>

608
00:35:46,780 --> 00:35:48,315
And nobody was leasing anything.

609
00:35:48,449 --> 00:35:50,684
And it was one of the most
risky times.

610
00:35:50,784 --> 00:35:52,486
[Dr. Mabry] <i>It must have been
terrifying.</i>

611
00:35:52,619 --> 00:35:54,387
At that moment in time,

612
00:35:54,488 --> 00:35:58,658
construction was almost
at a standstill.

613
00:35:58,758 --> 00:36:02,363
Basically, you know, I had
all of my net worth at risk.

614
00:36:02,463 --> 00:36:04,131
And if the project failed,

615
00:36:04,231 --> 00:36:05,866
then I probably
would have been bankrupt.

616
00:36:05,999 --> 00:36:08,702
[music]

617
00:36:08,802 --> 00:36:10,237
[Jay]
<i>Despite the enormous risk,</i>

618
00:36:10,337 --> 00:36:13,440
<i>construction begins
on the foundations.</i>

619
00:36:13,540 --> 00:36:15,543
<i>They need to be strong enough
not just to hold the weight</i>

620
00:36:15,676 --> 00:36:19,880
<i>of the building,
but also 300 cars.</i>

621
00:36:19,980 --> 00:36:22,049
<i>On a site
that used to be a swamp,</i>

622
00:36:22,183 --> 00:36:24,752
<i>that's a problem.</i>

623
00:36:24,852 --> 00:36:28,656
The soil had, you know,
quite a bit of sand.

624
00:36:28,756 --> 00:36:33,593
It also had lime rock,
but that lime rock formation

625
00:36:33,693 --> 00:36:38,299
was not really strong enough.

626
00:36:38,399 --> 00:36:41,535
[Jay] <i>Shallow foundations
are out of the question.</i>

627
00:36:41,635 --> 00:36:45,038
<i>They drill down 40 feet until
they hit anything strong enough</i>

628
00:36:45,172 --> 00:36:48,274
<i>to support the foundation piles.</i>

629
00:36:48,375 --> 00:36:52,145
<i>But even these deep piles
won't be enough on their own.</i>

630
00:36:52,246 --> 00:36:54,214
[Corina] <i>The architects have
designed the parking garage</i>

631
00:36:54,348 --> 00:36:56,350
<i>with a minimal number
of columns.</i>

632
00:36:56,450 --> 00:36:59,586
And each column
channeling weight far more

633
00:36:59,686 --> 00:37:03,090
than a single pile could hold.

634
00:37:03,224 --> 00:37:04,891
[Jay] <i>The engineers
decide the solution</i>

635
00:37:04,991 --> 00:37:07,427
<i>is to create a pile cap.</i>

636
00:37:07,561 --> 00:37:10,464
[Tanya] <i>One pile is not enough,
so you have to have four,</i>

637
00:37:10,597 --> 00:37:13,233
<i>five, or six piles
for each column.</i>

638
00:37:13,333 --> 00:37:16,837
<i>That load needs to go
into these five piles.</i>

639
00:37:16,937 --> 00:37:18,506
<i>How do you do that?</i>

640
00:37:18,572 --> 00:37:22,276
<i>You transfer it by putting that
cap over that group of piles.</i>

641
00:37:22,376 --> 00:37:26,080
And that's what
we call a pile cap.

642
00:37:26,213 --> 00:37:27,948
[Jay] <i>The pile cap
may have overcome the problem</i>

643
00:37:28,082 --> 00:37:30,484
<i>of the foundations,</i>

644
00:37:30,584 --> 00:37:33,120
<i>but now the real
challenge begins.</i>

645
00:37:33,254 --> 00:37:38,191
<i>In 2009, they're ready to start
work on the garage itself.</i>

646
00:37:38,292 --> 00:37:41,929
<i>The architects have chosen
exposed concrete for the finish,</i>

647
00:37:42,029 --> 00:37:45,999
<i>but getting that right is
fraught with problems.</i>

648
00:37:46,099 --> 00:37:48,602
In Miami,
you have high temperatures,

649
00:37:48,702 --> 00:37:51,405
which can cause the concrete
to rapidly dry,

650
00:37:51,538 --> 00:37:54,074
and that will make it crack.

651
00:37:54,174 --> 00:37:57,611
<i>But you're also right next
to the Atlantic Ocean,</i>

652
00:37:57,744 --> 00:38:00,347
so you have a lot of salt
in the air,

653
00:38:00,447 --> 00:38:04,351
which would cause it
to crumble and deteriorate.

654
00:38:04,451 --> 00:38:06,820
[Jay] <i>Overcoming both
of these problems means crafting</i>

655
00:38:06,920 --> 00:38:09,823
<i>a special concrete mix
for the build.</i>

656
00:38:09,923 --> 00:38:11,592
[Dr. Mabry] <i>There's an art
to concrete</i>

657
00:38:11,692 --> 00:38:13,660
<i>that most people don't realize.</i>

658
00:38:13,760 --> 00:38:17,898
First, they need to reduce
the water-to-cement ratio,

659
00:38:17,998 --> 00:38:21,101
<i>which means less evaporation
and shrinkage.</i>

660
00:38:21,201 --> 00:38:23,437
<i>And if they add fly ash,</i>

661
00:38:23,537 --> 00:38:27,274
it reacts with the calcium
hydroxide and stops damp,

662
00:38:27,374 --> 00:38:30,544
salty air from penetrating
the structure.

663
00:38:31,845 --> 00:38:34,248
[Jay] <i>But even once
they've perfected the mix,</i>

664
00:38:34,348 --> 00:38:37,418
<i>having the finished building
and exposed concrete</i>

665
00:38:37,518 --> 00:38:39,920
<i>means there's nowhere to hide.</i>

666
00:38:40,020 --> 00:38:43,357
Once they pour concrete,
there's nothing we can do.

667
00:38:43,491 --> 00:38:45,659
<i>Any mistake,
nobody will forgive it,</i>

668
00:38:45,759 --> 00:38:49,029
because you will always
see all the fixing

669
00:38:49,129 --> 00:38:51,298
and attempts to rectify it,

670
00:38:51,398 --> 00:38:54,535
it just was not--
it was out of question.

671
00:38:54,668 --> 00:38:57,137
[Jay] <i>With so much riding
on the perfect concrete finish,</i>

672
00:38:57,270 --> 00:39:00,007
<i>the architects leave
nothing to chance,</i>

673
00:39:00,140 --> 00:39:02,676
<i>often visiting the site
to inspect the finish.</i>

674
00:39:02,776 --> 00:39:04,912
I still feel nervous.

675
00:39:05,045 --> 00:39:07,147
<i>I mean, everything was
important, the color,</i>

676
00:39:07,247 --> 00:39:09,216
<i>how are we gonna do that
edge of slab,</i>

677
00:39:09,316 --> 00:39:11,151
<i>how is that pipe going in there.</i>

678
00:39:11,218 --> 00:39:15,389
I thought what we think is good
may not be good enough for them.

679
00:39:15,489 --> 00:39:20,227
[music]

680
00:39:20,327 --> 00:39:23,831
Looking at what it looks like,
there were tiny little

681
00:39:23,931 --> 00:39:25,932
air pockets,

682
00:39:26,066 --> 00:39:27,701
<i>and this is where we thought,</i>

683
00:39:27,801 --> 00:39:30,704
"Oh my God,
I think architects,

684
00:39:30,838 --> 00:39:32,572
I think they're going
to kill us."

685
00:39:37,377 --> 00:39:38,312
[music]

686
00:39:38,412 --> 00:39:39,613
[Jay] <i>In Miami,</i>

687
00:39:39,747 --> 00:39:42,015
<i>work is underway
on a parking garage</i>

688
00:39:42,082 --> 00:39:45,151
<i>designed to look like a
beautiful house of cards.</i>

689
00:39:46,520 --> 00:39:49,356
<i>The team is anxiously waiting
for the architects' verdict</i>

690
00:39:49,456 --> 00:39:54,028
<i>on the concrete,
which contains tiny air bubbles.</i>

691
00:39:54,128 --> 00:39:57,097
They came and said, "We like it.
It looks more real."

692
00:39:57,197 --> 00:40:00,500
And I thought, "Wow, I thought
they're gonna say this is bad."

693
00:40:00,600 --> 00:40:02,903
[music]

694
00:40:03,003 --> 00:40:04,338
[Jay]
<i>With the ground floor in,</i>

695
00:40:04,438 --> 00:40:06,573
<i>and the concrete signed off,
the team prepares</i>

696
00:40:06,673 --> 00:40:11,378
<i>for the complicated job
of pouring the floor above.</i>

697
00:40:11,479 --> 00:40:12,746
[Jay] <i>The design
calls for the floors</i>

698
00:40:12,846 --> 00:40:15,449
<i>to be delicately thin.</i>

699
00:40:15,549 --> 00:40:18,919
That has to be done right,
and a lot of thought

700
00:40:19,019 --> 00:40:21,755
has to be put into
the thickness of the slab.

701
00:40:21,888 --> 00:40:24,991
You know, post tensioning
was really the only solution.

702
00:40:25,091 --> 00:40:27,461
[music]

703
00:40:27,561 --> 00:40:29,630
[Corina] <i>Post tensioning
is a really clever way</i>

704
00:40:29,763 --> 00:40:31,831
<i>of making super thin floors.</i>

705
00:40:31,931 --> 00:40:35,302
First, the steel cables are laid
and anchored at each end.

706
00:40:35,402 --> 00:40:38,572
<i>Then you pour the concrete
on top.</i>

707
00:40:38,672 --> 00:40:42,175
Once the concrete dries,
the steel cables are stretched

708
00:40:42,276 --> 00:40:46,246
and tightened, which applies
a really strong amount of force

709
00:40:46,346 --> 00:40:50,784
to the concrete slab,
making it stronger.

710
00:40:50,917 --> 00:40:54,187
[Jay] <i>The next challenge
is creating the columns.</i>

711
00:40:54,287 --> 00:40:55,522
<i>The architects' design</i>

712
00:40:55,589 --> 00:40:59,193
<i>demands they're different shapes
and sizes.</i>

713
00:40:59,293 --> 00:41:02,396
[Tanya] <i>Each column was
designed individually.</i>

714
00:41:02,496 --> 00:41:04,831
They're non-typical, right?
So every column was designed

715
00:41:04,932 --> 00:41:09,403
based on the load
which it was supporting.

716
00:41:09,469 --> 00:41:11,105
[Jay] <i>The amount
of reinforcement</i>

717
00:41:11,205 --> 00:41:13,006
<i>and exactly where to place it</i>

718
00:41:13,106 --> 00:41:17,344
<i>has to be meticulously
calculated for each column.</i>

719
00:41:17,444 --> 00:41:21,014
<i>Getting it wrong could prove
disastrous.</i>

720
00:41:21,148 --> 00:41:24,551
[Dr. Mabry] <i>If any of the steel
reinforcements ends up exposed,</i>

721
00:41:24,651 --> 00:41:27,655
it won't only ruin the finished
look of the building,

722
00:41:27,755 --> 00:41:30,524
but it will also be corroded
by the salty air,

723
00:41:30,657 --> 00:41:34,961
weakening the structure
and leading to collapse.

724
00:41:36,663 --> 00:41:38,865
[Jay] <i>With everything riding on
the project,</i>

725
00:41:38,965 --> 00:41:40,700
<i>developer Robert Wennett
is on site</i>

726
00:41:40,834 --> 00:41:43,804
<i>to ensure that doesn't happen.</i>

727
00:41:43,904 --> 00:41:48,074
Robert was quite meticulous.
I would say that.

728
00:41:48,175 --> 00:41:53,013
I was there 24/7 from basically,
the time we started construction

729
00:41:53,147 --> 00:41:56,484
<i>until we delivered the project.</i>

730
00:41:56,617 --> 00:42:00,020
<i>The project represented
everything about my career</i>

731
00:42:00,120 --> 00:42:03,223
<i>in this one moment of time.</i>

732
00:42:03,357 --> 00:42:07,628
And so, you know,
I just couldn't let it fail.

733
00:42:07,728 --> 00:42:09,930
[Jay] <i>As each floor is safely
completed,</i>

734
00:42:10,030 --> 00:42:12,199
<i>Wennett can start to relax.</i>

735
00:42:12,299 --> 00:42:14,268
Once the garage started
taking shape, you know,

736
00:42:14,368 --> 00:42:18,338
you could really see that this
is something super unique.

737
00:42:18,438 --> 00:42:19,973
[Jay]
<i>Against all the odds,</i>

738
00:42:20,073 --> 00:42:21,308
<i>the risk of bankruptcy,</i>

739
00:42:21,375 --> 00:42:24,044
<i>the sleek design
challenging the engineers,</i>

740
00:42:24,144 --> 00:42:26,079
<i>in spring 2010,</i>

741
00:42:26,213 --> 00:42:29,049
<i>the extraordinary garage
is finished.</i>

742
00:42:29,850 --> 00:42:35,155
[music]

743
00:42:35,255 --> 00:42:38,892
This project is very special
for me, personally.

744
00:42:39,025 --> 00:42:43,397
In the end, we can all be proud
of what we worked on.

745
00:42:43,530 --> 00:42:45,399
[music]

746
00:42:45,533 --> 00:42:47,367
Out of all the parking garages
I've been in,

747
00:42:47,468 --> 00:42:50,204
this is by far
the coolest in the world.

748
00:42:50,304 --> 00:42:52,339
[Jay] <i>The elegant building
changes the perception</i>

749
00:42:52,439 --> 00:42:54,875
<i>of what parking garages can be.</i>

750
00:42:54,975 --> 00:42:57,344
<i>Costing $30 a day to park,</i>

751
00:42:57,410 --> 00:43:00,814
<i>it delivers a truly
unique experience.</i>

752
00:43:00,914 --> 00:43:06,320
[music]

753
00:43:06,420 --> 00:43:09,055
The most special thing
is being able to go up

754
00:43:09,122 --> 00:43:12,659
to the seventh floor.
And there is, from all angles,

755
00:43:12,792 --> 00:43:17,965
you can see pretty much
the entire South Beach.

756
00:43:18,065 --> 00:43:20,233
The fact that we really weren't
building a normal parking garage

757
00:43:20,334 --> 00:43:24,638
was, I think, both the challenge
and the extraordinary success

758
00:43:24,771 --> 00:43:27,507
of this project.

759
00:43:27,607 --> 00:43:29,743
[Jay] <i>The garage is crowned by
the most incredible</i>

760
00:43:29,843 --> 00:43:32,279
<i>seven-bedroom penthouse.</i>

761
00:43:33,447 --> 00:43:37,785
<i>Complete with landscaped
garden and a pool.</i>

762
00:43:37,885 --> 00:43:41,989
<i>The architects were involved
in every detail of the design.</i>

763
00:43:42,089 --> 00:43:45,292
The great thing about that
penthouse is that in this very

764
00:43:45,392 --> 00:43:48,829
raw concrete expression,
there's this kind of jewel box

765
00:43:48,929 --> 00:43:53,033
that sits above
the parking garage.

766
00:43:53,133 --> 00:43:55,969
[Jay] <i>A home
as unexpected and beautiful</i>

767
00:43:56,103 --> 00:43:58,271
<i>as the structure it sits upon.</i>

768
00:43:58,371 --> 00:44:04,277
[music]

769
00:44:07,481 --> 00:44:13,653
[music]

770
00:44:34,542 --> 00:44:36,710
<i>♪ MTV ♪</i>


